FTTH Wire Production Line – State-of-the-art Production System
Have you realized that modern glass-fiber cabling setups are capable of running at speeds of up to 190 meters per minute? This astonishing productivity results from innovative manufacturing solutions designed for swift production.
Such setups are constructed to manage multiple wire variants, such as drop cables and compact buffered wires. The streamlined form factor, often under twenty-six meters, renders them perfect for contemporary plants.
Integration with automated manufacturing systems secures uninterrupted functioning. Through MES/ERP connectivity, these Fiber coloring machine production lines deliver unmatched accuracy and productivity. Thus, they are preferred for businesses seeking to lead in the fiber network field.
Introduction to FTTH Cable Production Line
Streamlined manufacturing setups are key to satisfying the rising demand for dependable links. These configurations are engineered to produce high-quality glass-fiber cables that drive modern networks. Utilizing sophisticated techniques, they ensure accuracy and speed in every step of the production.
Defining the FTTH Production Line
The FTTH manufacturing line constitutes a consolidated process for fabricating fiber-to-the-home drop cables. They include uncoated strands secured with iron or FRP materials, combined with shielding casings. Consequently, it forms a robust and effective system for high-speed internet connections.
It supports various materials, including PVC, LSZH, and PE polymers. This flexibility ensures it can meet diverse industry needs. Moreover, the four-head fiber discharge system offers accurate strain regulation, maintaining stability within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our machinery excels for its exactness and productivity. Here’s why it’s a top choice:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies striving to lead in the optical cable sector.
Highlights of Our FTTH Manufacturing System
State-of-the-art fabrication lines are transforming how optical fibers are manufactured. Our advanced equipment combines exactness, performance, and modern advancements to deliver superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
At the heart of our system is a customized 50mm extruder designed for precise material distribution. This ensures uniform excellence in all cables manufactured. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.
Motorized Fiber Release and Tension Control
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, thereby cutting processing time and minimizing workforce expense.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, resulting in trustworthy and long-lasting outputs.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
Operating at a mere 35KW/h under standard conditions, this system is power-saving. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
High Stability and Reliability with Famous Brand Components
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
Steel-reinforced wiring combined with sophisticated Fibers in metal tube management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.
Integration with MES and ERP Systems
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Attribute | Upside |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Energy-efficient operations |
| 9-meter Reel Accumulator | Uninterrupted processing |
| OMRON-based Control Units | Durability and precision |
| ERP Integration | Live process supervision |
Practical Applications for Our FTTH Cable Line
Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. These systems are designed to meet diverse industry needs, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Portable die backing for rapid setup modifications
- Compatibility with both indoor and outdoor specifications
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Tailored Options for Diverse Cable Configurations
Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Advantages of Our FTTH Manufacturing System
Adopting modern fabrication technologies yields numerous benefits to fiber optic businesses. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Improved Operational Speed and Yield
Our system ensures Sheathing line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Economical Fiber Optic System Implementation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Polished and Dependable Cable Exteriors
Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Value Proposition |
|---|---|
| Rapid Throughput | Increased operational efficiency |
| Low Energy Requirement | Reduced operational expenses |
| Minimal Signal Loss | Top operational efficacy |
| Optimal Operator Work Level | Ergonomic design |
Summary
Cutting-edge optical cable manufacturing is establishing fresh industry norms. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Ready to transform your manufacturing process? Contact us today to explore tailored solutions that fit your requirements. Step into the future of optical cable production with our market-leading equipment.